A framework for validating efficiency models of thermal separation columns with tray internals

Tray columns are globally used for distillation processes, and their performance must be optimized to reduce their cost and energy expenditures as well as carbon emissions. A prerequisite to achieve these targets demands a realistic account of the tray performance based on tray efficiency model application. The proof of concept of a Refined Residence Time Distribution (RRTD) model, recently proposed by the authors, is presented. The multifaceted challenges in acquiring hydrodynamic and performance data suitable for model validation are discussed in this work. In that regard, an unprecedented experimental campaign was performed in a representative large-scale air-water tray column simulator based on the application of multiplex flow profiler, new chemical system, and novel data processing schemes. Using these data and additional case studies, the capabilities of the RRTD model were demonstrated. This model successfully accounted for the impacts of varying local liquid flow characteristics and vapor flow maldistributions on the tray efficiency thereby advancing the state of the art of the tray efficiency models. This work particularly aimed at proposing a constructive framework to evaluate tray efficiency models in the future campaigns, and those campaigns will benefit from the learnings of the present work.

A framework for validating efficiency models of thermal separation columns with tray internals